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Courtenay Sport Silicone Hose Kits for Astra VXR

The Courtenay Sport hose kit comprises of 5 silicone hoses with a lightweight polished aluminium transfer pipe complete with map sensor boss and is designed as a direct replacement for the "OE" hoses. Superb integrity and superior performance reduces the risk of component failure whilst enabling higher temperature and pressures to be maintained. All hoses are made from 3-ply reinforced silicone so that the inlet hoses (between the air filter & the turbo) will not "suck flat" as a result of high suction/vacuum during full boost.

ALL Courtenay Sport Hose kits are available in Blue, Red or Black, with Yellow, Green, Orange and Purple colour options available by Special Order, to suit all engine bays.

Image shows 5 Hose Kit in blue fitted without the Lightweight Alloy Transfer Pipe (Black OE pipe used)
5 Hose Kit Fitted without Alloy Transfer Pipe
The main boost pipes from the intercooler to the inlet manifold are also 3-ply reinforced and are joined by a lightweight polished aluminium transfer pipe, which has the map sensor boss in it. This set up will not swell or "suck flat" under boost or high vacuum yet remains flexible to compensate for engine movement against the intercooler. The Courtenay Hose kit is available in Blue,Red or Black with a variety of other colour options available by Special Order, to suit all engine bays.

Full Hose Kit including Lightweight Polished Aluminium Transfer Pipe - 5 Hoses £197.50*

Full Hose Kit without Lightweight Polished Aluminium Transfer Pipe (shown above) - 5 Hoses £165.50*

*Now available with Dump Valve Take-Off £10.25 extra
3 Hose Kit - Available Seperately. This kit consists of the first 3 hoses on the left hand side of the engine bay, namely the 2 attached to the air flow meter and the one onto the top of the turbo (as arrowed in the image). £91.95 3 Hose Kit
Intercooler to Plenum Hoses Intercooler to Plenum Hoses. These two hoses from the intercooler to the plenum (as arrowed left) are also available seperately either with or without an alloy map sensor pipe and with or without a dump valve take off fitting. From £90.50
OE VXR Intercooler to Map Sensor Pipe Hose. The hose from the OE VXR intercooler to the map sensor pipe (as arrowed right) is available seperately for an engine already fitted with the dump valve take off hose (see below). £43.95  OE VXR Intercooler to Map Sensor Pipe Hose

Silcone Dump Valve Fitting Hose

Dump Valve Take Off Hose and Dump Valve This dump valve fitting hose is a direct replacement 3 ply reinforced Silicone Hose with Dump Valve Take Off suitable for fitting a Twin Piston Dump Valve to your Astra VXR

Available in Black, Blue and Red (other colours to special order). £57.85 
4 Hose Kit - Available Seperately. To complete your hose kit for cars that already have a dump valve take off hose (shown above).
This kit consists of the first 3 hoses on the left hand side of the engine bay (2 attached to the air flow meter and the one onto the top of the turbo) and the hose from the intercooler to the map sensor pipe. (Hoses included arrowed in the image).
Available with or without an alloy map sensor pipe (to replace the black plastic OE map sensor pipe) From £115.15

4 Hoses - without map sensor pipe - £118.35

4 Hoses - with alloy map sensor pipe - £150.35
4 Hose Kit

Enlarged High Flow Plenum Hose

/images/uploads/EPH_Hose.jpg To suit our enlarged plenum for 2.0 turbo engines. Available with or without a dump valve take off spigot £61.25

Enlarged Plenum Hose (No DV Fitting)

Enlarged Plenum Hose (With DV Fitting)

Direct Route Airbox Fitting Kit (CDTi Airbox).


Black Inlet

Full Engine Bay Image

Blue Inlet
Direct Route inlet a pipe to remove the heavy transfer pipe fitted to Astra and Zafira Turbos. The pipe mimics the path first found and seen on the Cavalier & Calibra Turbo. It can be used with a cone filter, K&N Apollo, Viper or flowmaster Induction - style kit, or as shown with the 1.9 CDTi MK5 Astra airbox.
 
*The hose kit consists of an inlet hose with integral moulded breather spigot, an airbox to air flow meter joiner hose, a breather hose and breather hose joiner. The inlet hose is 4 ply silicone for strength with a properly shaped fluoro lined breather hose.

*Hose Kit Only - £131.75
includes the items listed. If using the 1.9 CDTi airbox you will need to source your own and make the required modifications to the outlet to allow the 80mm AFM to fit.

Hose Kit with airbox and fitting for DIY modification - £203.75
includes the items listed above in the hose kit, plus an aluminium spigot and a 1.9CDTi airbox. You will need to modify the airbox but opening up the outlet and bonding in the aluminium spigot to allow the 80mm AFM to fit.

Hose Kit with ready modified airbox - £264.70
includes the hose kit and a 1.9 CDTi airbox already modified to fit straight on.

Note: Fitting the direct route airbox will require the air flow meter wiring to be lengthened. We also offer a wiring loom extension to allow for easy fitment.

Direct Route Hose Kit (available with or without CDTi Airbox): Blue  Black  Red

Silicone Breather Hose

To compliment our range of silicone engine bay hose kits for Z20LET applications, we have manufactured a silicone breather hose. This hose is available in black, blue and red with other colours to special order and comes with the Courtenay Sport Logo. £13.25 Breather Hoses

Astra VXR Coolant Hoses

Coolant Hoses in Blue Silicone coolant hoses to replace the two main coolant hoses on the Astra VXR, complete with the Courtenay Sport logo, to match silicone boost hoses.

Top and Bottom Water Hoses Price: £71.45. Available in Blue, Red or Black. Other colours to Special Order. 
Coolant Hoses in red
Auxiliary Water Hoses. Includes: 1 x Header Tank Outlet Hose, 2 x Themostat Housing to  Header Tank Water Return Pipes, 1 x Turbocharger Water Feed Pipe, 1 x Radiator to Header Tank Water Return Pipe: £99.00.
Available in Blue, Red or Black. Other colours to Special Order. 

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Courtenay Sport Vauxhall Tuning
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