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Here are a selection of step-by-step fitting guides which we have put together with Total Vauxhall www.totalvauxhall.co.uk. These guides have all been published in Total Vauxhall Magazine, but we have collated them here for easy reference. |
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The pdf file will open up in a separate window where you can view it and save it for your own reference. To view these files you will need a reader such as Acrobat Reader installed on your computer. To download a free copy of Acrobat Reader click on the image to the right. |
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| If you experience any issues viewing these PDF files, please check the information on >>> this page <<< Please Note: The information on this page is provided purely as a guide. This information is not intended to offer step by step fitting. Please ensure that before commencing any work you have the appropriate level of skill and knowledge to undertake any work safely and competently. Courtenay Sport Ltd accept no responsibility for any loss, damage, injury or consequential loss that may arise from individuals working on their own vehicles. If you are in any way unsure about how to proceed with anything, seek professional advice and help. We also have an archive of fitting information on our >>>> blog <<<< |
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Total Vauxhall - Issue 144 - January 2013.
| Vectra VXR Poly Bushes Fitting guide for fitting poly bushes to Vectra C VXR. 6 page guide |
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Total Vauxhall - Issue 126 - September 2011.
| Astra VXR Suspension Upgrade Fitting guide for DAP Springs and rear adjustable anti roll bar on Astra VXR. 5 page guide |
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Total Vauxhall - Issue 116 - November 2010.
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Technical Feature - Courtenay Sport Uprated Clutch and Lightweight Flywheel Upgrade - A 5 page step by step guide for fitting the Courtenay Sport Lightweight Billet Steel Flywheel and Uprated Clutch to an Astra G SRi/GSi 2.0 Turbo, Astra G Coupe Turbo or Zafira GSi Turbo (Z20LET). |
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| Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk | ||||
Total Vauxhall - Issue 110 - June 2010.
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Technical Feature - Courtenay Sport VXRacing Intercooler Upgrade - A 5 page step by step guide for fitting the Courtenay Sport VXRacing Intercooler to an Astra or Zafira VXR. |
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| Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk | ||||
Total Vauxhall - Issue 108 - April 2010.
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Technical Feature - Fitting a 3" Exhaust to MK4 Astra - A 4 page step by step guide for fitting a 3" exhaust system to a Z20LET engine in an Astra Mk 4. A similar procedure can be followed for fitting a 3" exhaust system to Astra VXR. |
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| Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk | |||
Total Vauxhall - Issue 106 - February 2010.
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Technical Feature - VXR Turbo into MK4 Astra - A 5 page step by step guide for fitting a VXR turbo to a Z20LET engine in an Astra Mk 4. A similar procedure can be followed for fitting a VXR turbo to Astra Mk5 2.0 Turbo (Z20LEL/Z20LER), Zafira A (Z20LET) and Zafira B (Z20LER) including Astra and Zafira VXR models. |
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| Thanks to Total Vauxhall for publishing this feature and for allowing us to use this copy. www.totalvauxhall.co.uk | ||||
Total Vauxhall - November 2008, January 2009, June 2007.
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Technical Feature - Corsa VXR Stage 3 Conversion - A 6 page step by step guide for fitting an uprated Courtenay Sport intercooler, full exhaust system and a coolstat to a Corsa VXR |
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| Thanks to Total Vauxhall for publishing these features and for allowing us to use this copy. www.totalvauxhall.co.uk | ||
Total Vauxhall - July 2007, Autumn 2006, September 2006.
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Technical Feature - Rear Suspension Upgrade Astra G, Zafira A - A 6 page step by step guide for fitting an uprated adjustable rear anti roll bar and camber and toe shims to an Astra G. The same procedure can be used for Astra H, Zafira A, Zafira B, Vectra B, Corsa C are similar. |
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| Thanks to Total Vauxhall for publishing these features and for allowing us to use this copy. www.totalvauxhall.co.uk | ||
Total Vauxhall - March 2007.
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Technical Feature - Z22SE Cam Chain Change - An 8 page step by step guide for changing the cam chain on a Z22SE engine used in Astra G, Zafira A, Vectra B and VX220. Not a guide we produced ourselves but worthy of inclusion due to the popularity of this engine. |
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| Thanks to Total Vauxhall for publishing these features and for allowing us to use this copy. www.totalvauxhall.co.uk | ||
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