Intercooler Kit Courtenay Sport - Astra J GTC VXR/OPC

Special Order Intercooler Kit Courtenay Sport - Astra J GTC VXR/OPC
Intercooler Kit Courtenay Sport - Astra J GTC VXR/OPC

Courtenay Sport Full Height Front Mount Intercooler
Intercooler Inlet Pipework
Intercooler Outlet Pipework
Intercooler Fittings and Hose Clips

In house fitting from £237.60

Astra J VXR Intercooler Fitting Guide

Please Note: The information on this page is provided purely as a guide. This information is not intended to offer step by step fitting. Please ensure that before commencing any work you have the appropriate level of skill and knowledge to undertake any work safely and competently. Courtenay Sport Ltd accept no responsibility for any loss, damage, injury or consequential loss that may arise from individuals working on their own vehicles. If you are in any way unsure about how to proceed with anything, seek professional advice and help.

Proudly made in England by Pro Alloy Motorsport Exclusively for Courtenay Sport

Courtenay Sport Astra J VXR/OPC Intercooler Kit.

Once again we have joined forces with industry leaders Pro Alloy to develop our new enlarged, uprated performance intercooler kit for the Astra J VXR.

Our new intercooler is both larger in width and height than the standard unit with the core being twice as deep as the factory cooler. This represents a huge increase in available cooling area and volume and maximises the cooling available through the front of the car whilst also future proofing the cooler for use with high power large turbo setups.

The factory cooling set up has the air conditioning radiator in front of the intercooler so our first job was to remove the intercooler and then reposition the A/C radiator back, on to the water radiator. This is done so that the new intercooler is receiving the coolest air available. To further improve the efficiency we have included in the kit a lower air blade to stop the air washing away from the bottom of the intercooler.

Furthermore to maximise flow to and from the intercooler the kit comes complete with all the pipework which is enlarged to 60mm paying particular attention to the restrictive section straight out of the turbo seen at the top rear of the engine bay. The Intercooler kit also comes complete with all the required hoses and laser cut brackets and fittings

Silicone Hoses supplied with this kit are Black. Other colours are available.

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  • Views: 8379
  • Product Code: FMICASTRAGTC
  • Availability: Special Order
  • £899.00
  • Ex Tax: £749.17

Available Options

3" Catalyst Removal Downpipe/Front Pipe/Pre Cat Pipe for Astra J GTC VXR (OPC) 2.0 TurboThe standard..
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Early in testing the Astra J VXR it was discovered that the original factory airbox simply would n..
£290.00
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CSR Uprated Clutch Kit for Astra J VXR A20NFT with F40 Gearbox. CSRCKAJCourtenay Sport Uprated Clutc..
£449.00
Ex Tax: £374.17
Designed as a direct replacement for the OEM valve which is prone to failure when the engine has bee..
£130.50
Ex Tax: £108.75
This polyurethane mount is designed to replace the internal rubber bush that can so often become una..
£21.50
Ex Tax: £17.92
Metal Gasket Turbocharger to First Catalyst. For A20NFT / A20NHTAstra J 2.0 Turbo A20NFT / Insignia ..
£14.40
Ex Tax: £12.00
Please Note: Plugs are listed individually.The Best Plugs to use for 1.6 Turbo (Z16LEx/A16LEx/B16LER..
£9.00
Ex Tax: £7.50
Genuine OE Vauxhall/Opel Valve Stem Oil Seal.Vauxhall/Opel Part Number: 90410741For the Z20LEx famil..
£1.50
Ex Tax: £1.25
Shim for M32 Late Type End Case.To ensure correct shimming of the gearbox when fitting the later end..
£2.40
Ex Tax: £2.00
Uprated Exhaust Mount manufactured from a high temperature polyurethane material in red with a Shore..
£10.80
Ex Tax: £9.00
Laser Iridium NGK manufactured Spark Plugs for 2.0 Turbo A20NFT[LHU] A..
£14.40
Ex Tax: £12.00
Clutch Cover to Flywheel Bolt (M7x22) for C20LET and C20XEPreviously: 900652946 Required per Clutch..
£0.60
Ex Tax: £0.50
Gates Cambelt Kit for Z20LET engines. This kit contains a cambelt, pullies, & water pump wi..
£147.00
Ex Tax: £122.50
Genuine GM Big End Bearing Kit, Contains standard size bearing for 4 cond rods. Fits:  &nb..
£38.40
Ex Tax: £32.00
Genuine GM Main Bearing Kit that includes 5 Standard size bearings one of which is the guide/ thrust..
£43.80
Ex Tax: £36.50
10x Genuine GM Cylinder Head Bolts.Fits Models Astra J GTC VXR A2.0NFT (LHU) Astra J GTC V..
£20.88
Ex Tax: £17.40
Oil Pump Assembly Astra J VXR A20NFT B20NFT & Insignia A20NHT New Sorry Out Of Stock
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Rear main oil seals and retaining flange to suit Astra H and Zafira B Z19DTL Z19DTJ & Z19DTH eng..
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